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PCD Face Milling
Introduction

At Halnn, we specialize in manufacturing high-performance Standard PCD Face Milling Tools designed for precision machining of non-ferrous materials. Halnn Tools PCD face milling cutter is designed for machining aluminum alloys and other non-ferrous metals, offering high performance with a lightweight structure.  


LEADING POSITION We're in the leading position, is the well-known brand in superhard materials and application in China.
SITUABLE SOLUTION Provide tailored service in superhard material and tools field, devote to offer comprehensive solution to global customers.
MASS STOCK There is Large stock for standard tools, noted for our quality any service in Chinese high-end market.
BEST COOPERATION We had prepared the distributorship and service center in the global key markets, is opening to welcome any cooperation for discussion.
Parameters

Features of PCD Face Milling Cutter

·From Roughing to Finishing in One Pass – Capable of completing rough and finish machining in a single pass for cutting depths up to 3mm.  

·Durable & Lightweight Cutter Body – Made from a special aluminum alloy, providing enhanced strength while weighing only 40% of a steel cutter body, achieving significant weight reduction.  

·Surface Hard Coating for Corrosion Resistance – Reduces spindle load during high-speed rotation, enhances tool life, and minimizes tool change time.  

·Simple Runout Adjustment – Features an easy-to-use external adjustment mechanism, ensuring runout accuracy within 10μm.  

·Various Cutting Angles Available – Multiple insert geometries are available to suit different machining conditions.  


Types Of PCD Face Milling Cutter

Dense tooth type

1-2501061HJ2403.png


Type

ap

max

Dimension(mm)

Teeth

Z

CartridgeCooling
dcDmBH
HPVF63R8P22*5632210.4488HPV-***
HPVF80R8P27A5802712.4508
HPVF100R10S32AL51003214.45010
HPVF125R12S40AL51254016.46312
HPVF160R18T40AL51604016.46318
HPVF200R24T60AL52006025.76324
HPVF250R30T60AL52506025.76330
HPVF315R38U60AL53156025.78038


Sparse tooth type


1-2501061HSCa.png

Type

ap

max

Dimension(mm)

Teeth

Z

CartridgeCooling
dcDmBH
HPVF63R8P22*5632210.4485HPV-***
HPVF80R8P27A5802712.4506
HPVF100R10S32AL51003214.4508
HPVF125R12S40AL51254016.46310
HPVF160R18T40AL51604016.46312
HPVF200R24T60AL52006025.76312
HPVF250R30T60AL52506025.76315
HPVF315R38U60AL53156025.78018


PCD Milling Inserts

1-2501061A301631.png



Application

Halnn’s Standard PCD Face Milling Tools are widely used in industries that demand precision, durability, and efficiency:

·Automotive Industry: Milling of engine parts, wheels, and aluminum components with tight tolerances.

·Aerospace: Precision milling of lightweight composite materials and aluminum for aircraft components.

·Manufacturing: General-purpose milling of aluminum, brass, and composite materials for various applications, including molds and dies.

·High-Speed Machining: Perfect for operations requiring high-speed cutting and superior surface finishes.

Application case

Workpiece: Transmission HousingMaterial: Aluminum Alloy ADC12Feed Rate: 7000 mm/min
1-250305143GOW.jpgCutting Speed: 2900 m/minStock Removal: 1.2mm
Tool Diameter: 160mm Cooling Method: Internal Cooling 
Spindle Speed: 5770 r/minSurface Roughness: Ra 0.3μm
Number of Inserts: 16Tool Life: Approximately 17,000 pieces




Product Line
CBN Tools
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Ceramic Tools
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SD & PCD Tools
Learn more+ Contact us
Carbide Tools & System
Learn more+ Contact us
Hole-making Tools
Learn more+ Contact us
Solution
Solutions for Metallurgy, Steel and Foundry Industries

Mode:RNMN RCMX-V RCMX-Y PCD
Type:​BN-K1,BN-S20,CDW010
Application:Heavy Machining

Solutions for Hole-making

Mode:Drilling, Boring, Reaming
Type:Gun Drills, Solid Carbide Drill
Application:Hole Machining

Solutions for Automotive Industry

Mode:Turning, Milling, Hole-making
Type:PCBN Insert, PCD Tools
Application:Auto Parts

CBN Tools for Turning Hardened Steel

Mode:CBN tools
Type:Solid CBN Insert,PCBN Insert
Application:Hardened Steel

Application of Partner

We are looking for business partners to establish dealerships or become authorized distributors. Join our network and embark on a journey of growth and success with Halnn. You can contact us via market@halnn-group.com or click here .

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